Frequently Asked Questions

General FAQ

Q: Who is EVolve Electrics?
A: EVolve Electrics specializes in lithium-ion battery systems, battery management solutions (BMS), electric motors, and other components for electric vehicles (EVs) and energy storage.

Q: How can I contact EVolve Electrics support?
A: Contact support via email at sales@evolveelectrics.com or through our website’s contact page.


Orion Standard 02 BMS FAQ

Q: How many cells does the Orion Standard 02 BMS support?
A: It supports up to 180 cells in series or 800Vdc (whichever comes first).

Q: Can Orion Standard 02 balance cells actively or passively?
A: It uses passive cell balancing.

Q: What communication protocols does Orion Standard 02 offer?
A: CANbus, RS-232, and analog/digital I/O.

Q: Is firmware user-upgradable?
A: Yes, users can upgrade firmware via Orion’s BMS utility software.

Q: Does Orion Standard 02 BMS integrate thermal management?
A: Yes, it supports 10k thermal sensors and integrates with external cooling systems.

Q: Can I monitor Orion Standard 02 remotely?
A: Yes, via CANbus integration with external telematics or monitoring systems like the Orion Wifi module.

Q: What diagnostic features does Orion Standard 02 include?
A: Over-voltage, under-voltage, thermal runaway detection, and fault logging.

Q: Where can I download documentation?
A: Visit https://www.orionbms.com/downloads.


Orion Jr. 2 BMS FAQ

Q: What’s the maximum number of cells Orion Jr. 2 supports?
A: Up to 48 cells in series.

Q: Is Orion Jr. 2 suitable for solar storage systems?
A: Yes, it’s commonly used in solar storage due to compact size and efficiency.

Q: Does Orion Jr. 2 support Bluetooth communication?
A: No, it communicates via CANbus and analog signals.

Q: Can Orion Jr. 2 individually monitor each cell voltage?
A: Yes, each cell is individually monitored.

Q: What type of balancing does Orion Jr. 2 perform?
A: Passive balancing.

Q: Can I integrate Orion Jr. 2 with solar charge controllers?
A: Yes, through CANbus or analog connections.

Q: Is Orion Jr. 2 compatible with lithium iron phosphate (LiFePO4)?
A: Yes, it is compatible with various lithium chemistries including LiFePO4.

Q: Where can I find Orion Jr. 2 troubleshooting guides?
A: On Orion’s application notes webpage: https://www.orionbms.com/application-notes.


Orion BXL & REM FAQ

Q: What's the purpose of Orion BXL modules?
A: They expand Orion BMS capabilities to manage larger cell counts (up to 1080 cells).

Q: How does the REM module differ from BXL?
A: REM is used for remote monitoring and managing distributed battery packs.

Q: Can Orion BXL modules communicate wirelessly?
A: No, communication occurs via wired CANbus.

Q: Are REM modules needed in every BXL configuration?
A: No, REM modules are specifically for remote, distributed sensing.

Q: Where can I find setup details for Orion BXL and REM modules?
A: Detailed guides are at https://www.orionbms.com/application-notes.


Elcon Chargers FAQ

Q: Do Elcon chargers support CANbus communication?
A: Yes, fully compatible with CANbus-enabled BMS systems.

Q: Are Elcon chargers adjustable in terms of voltage/current?
A: Yes, voltage and current settings are user-adjustable.

Q: Can Elcon chargers operate with different battery chemistries?
A: Compatible with lithium, lead-acid, and other battery chemistries.

Q: Do Elcon chargers have international certifications?
A: Yes, they comply with UL, CE, and other global standards.

Q: Where can I access Elcon charger manuals?
A: Manuals available at: https://www.evolve-electrics.com/resources/chargers.


Molicel Batteries FAQ

Q: Are Molicel batteries suitable for high-drain applications?
A: Yes, ideal for high-drain and high-performance applications.

Q: What chemistries do Molicel cells typically use?
A: Primarily NMC chemistry, known for high energy density and cycle life.

Q: Can Molicel cells be integrated into custom battery packs?
A: Yes, widely used in custom battery systems and EV packs.

Q: How do I confirm authentic Molicel cells?
A: Purchase from authorized distributors like EVolve Electrics, and verify authenticity via provided datasheets.

Q: Where are datasheets available?
A: Datasheets are at: https://www.evolve-electrics.com/resources/datasheets.


Lithium Block Gen1 & Gen2 FAQ

Q: What's the difference between Gen1 and Gen2 Lithium Blocks?
A: Gen2 offers improved thermal management and higher energy density.

Q: Can Lithium Blocks be expanded modularly?
A: Yes, they’re fully modular and expandable.

Q: Is external cooling required?
A: Passive cooling is typically sufficient, but active cooling options are available.

Q: Are Lithium Blocks compatible with Orion BMS?
A: Yes, fully integrated for easy monitoring and balancing.

Q: Where are Lithium Block specifications available?
A: Visit EVolve’s Lithium Block product page.


Monolith Battery System FAQ

Q: What applications suit the Monolith battery system?
A: Ideal for motorsport, aerospace, and industrial EV applications.

Q: Does Monolith include integrated BMS?
A: Yes, integrated Orion BMS ensures comprehensive monitoring.

Q: How does Monolith manage thermal conditions?
A: Includes integrated active liquid cooling.

Q: Can Monolith communicate with vehicle control systems?
A: Yes, via CANbus communication.

Q: Is Monolith available in different voltage/capacity configurations?
A: Yes, multiple standardized configurations available.


LG E78 2S12 Modules FAQ

Q: What's the nominal voltage of LG E78 modules?
A: Nominal voltage is 7.4V per module.

Q: Recommended cooling methods for LG E78?
A: Liquid cooling is strongly recommended.

Q: What BMS integrates easily with LG E78?
A: Compatible with Orion BMS systems.

Q: What is the pinout for the LG E78 2P12S Module I/O harness?
A: The 22-pin connector pinout is:

Q: What is the recommended torque specification for fastening the power terminals?
A: The recommended torque for the M6 bolt used on the power terminals is 9 Nm ±10%. Always ensure that the terminal surfaces are clean and free of foreign substances before assembly.

Q: How should the module be handled during transportation and installation?
A: The module must be handled using specific gripper interfaces located at pre-defined positions. It's essential to avoid transporting the battery by non-designated points to prevent damage or dropping.

Q: Is the module waterproof or dustproof?
A: No, the module itself is not waterproof or dustproof. Adequate protection must be provided at the pack level to prevent issues such as condensation or water ingress.

Q: What are the minimum spacing requirements between modules in a battery pack?
A: A minimum clearance of +10 mm (without planned changes) or +15 mm (with planned changes to EVO) between modules is necessary to accommodate swelling and prevent mechanical stress.

Q: What are the cooling requirements for the module?
A: The module is designed for indirect cooling through its bottom surface. The recommended cooling interface area is 500 mm × 215.4 mm. It is crucial to ensure the cooling surface is clean before assembly to maximize heat transfer efficiency.

Q: What are the insulation resistance and voltage inspection specifications?
A: Insulation resistance is specified as 600 MΩ (500 V for 60 seconds), and the dielectric voltage inspection specification is 2.5 kV DC.

Q: What is the recommended assembly force and allowed acceleration for module manipulation?
A: Allowed assembly force per interface is 3 kN (X, Y, Z directions), and the allowed acceleration is up to 3 g, with a maximum acceleration of 5 g.


Lithium Battery System Design & Integration FAQ

Q: Why is creepage and clearance important?
A: Ensures electrical safety and reliability at high voltages.

Q: What's the role of HVIL?
A: Protects against accidental high-voltage exposure.

Q: Benefits of wire bonding in battery systems?
A: High reliability, low resistance, and improved thermal performance.

Thank you for submitting your form!  Our team will contact you shortly.

Ghana

Thank you for submitting your form!  Our team will contact you shortly.

Ghana